DSI Manufacturing – Precision Sheet Metal Fabrication & CNC Machining Since 1982

Welcome to DSI Manufacturing, your complete one-stop partner for precision sheet metal fabrication and high-performance CNC machining in Rogers, Minnesota. For over four decades, we’ve empowered industries with top-tier craftsmanship, advanced technology, and unwavering dedication to quality.

Who We Are & What Drives Us

A Legacy of Excellence (Since 1982)

Founded in 1982, DSI (DSI Manufacturing) has built a reputation as a trusted partner in precision metal fabrication and CNC machining, offering customized solutions across sectors like retail, automotive, medical, electronics, construction, machinery, fluid handling, and more.

Industry-Certified Quality

We operate under the stringent guidelines of ISO 9001:2015, showcasing our commitment to consistent quality management and continual improvement.

State-of-the-Art Facilities

DSI operates two expansive facilities totaling over 80,000 square feet of modern equipment optimized for rapid prototyping and streamlined production of metal and plastic parts.


Our Proven Process — Built for Partnership and Precision

At DSI, we don’t just manufacture parts—we build lasting collaborations. Our Proven Process reflects this philosophy:

  1. Understand Your Needs – We engage with you to gather project specifics, align with timelines and budgets, and clarify deliverables.

  2. Design for Manufacturability (DFM) – Through CAD/CAM tools and value engineering, we optimize your designs for cost, efficiency, manufacturability, and performance.

  3. Timely Production to Spec – With advanced machinery and our Rapid Response Cell (RRC), we can fulfill prototyping and short-run jobs in days—without compromising quality.

  4. Build Lasting Partnerships – As your manufacturing ally, DSI collaborates continuously to refine designs, enhance production flow, and contribute to your long-term success.


Comprehensive Capabilities Under One Roof

DSI’s end-to-end services are designed to support every stage of your manufacturing journey:

Collaborative Design & Prototyping

We offer robust collaborative design services, meaning we co-create manufacturable solutions with you from the ground up—minimizing errors and accelerating delivery.
Our prototyping capabilities support any fabrication or machining needs including laser cutting, forming, stamping, welding, finishing, and full assembly. The Rapid Response Cell ensures accelerated turnaround for prototypes.

Precision Sheet Metal Fabrication

DSI’s sheet metal services span the complete spectrum:

  • Laser Cutting

  • Stamping / Punching

  • Forming / Bending

  • Welding

  • Finishing

  • Powder Coating

  • Full Assembly – All processes are executed with precision, quality, and efficiency

Advanced CNC Machining

Our CNC machining offering covers:

  • CNC Milling (3‑axis, 4‑axis, and 5‑axis machines like HAAS VF3SS, VF4, etc.) 

  • CNC Turning / Swiss

  • Surface Grinding, Finishing, and Assembly services 

Finishing & Powder Coating

Our in-house powder coating services deliver durable and attractive finishes, ideal for retail displays and protective components
Additionally, we collaborate with trusted partners for coating options like anodizing, plating, polishing, grinding, and heat-treating


Why Choose DSI?

  • Proven Expertise — Over 40 years of delivering high-quality, precision manufacturing.

  • Outfitted for Innovation — Heavy investment in cutting-edge equipment for laser cutting, CNC machining, powder coating, and more.

  • Rapid Turnaround — Our Rapid Response Cell enables production of prototypes in days, not weeks.

  • ISO‑Certified Process Integrity — ISO 9001:2015 certification ensures we follow quality, process, and improvement standards.

  • Collaborative Mindset — We work with you—from design through delivery—to optimize products and drive cost efficiency.

  • Superior Customer Service — Clear communication, on-time delivery, and a genuine commitment to exceeding expectations.


What We Value & Achieve

Our values reflect how we work and the results you get:

  • Can‑Do Attitude — We tackle complexity with optimism and resolve

  • Deliver on Expectations — We engage proactively, ask questions, and align closely with customer goals

  • Fast‑Paced Execution — From rapid prototyping to high-volume runs, we adapt swiftly using our RRC


Industries We Serve

DSI brings tailored manufacturing solutions across diverse sectors, including:

  • Retail Fixtures & Displays (with color, finish, and structural excellence for retail environments)

  • Machinery & Equipment

  • Electronics & Computing

  • Communications

  • Automotive & Recreational Vehicles

  • Oil & Energy

  • Agriculture

  • Fluid Handling / Filtration

Our flexible capabilities and rigorous engineering expertise allow us to serve clients ranging from global retailers to technology firms.


FAQs — Quick Answers

  • Can you weld aluminum?
    Yes—we handle aluminum welding (even light-gauge components like shelving, cabinetry, and enclosures) with trained welders and specialized equipment.

  • Do you offer finishing beyond powder coating?
    Yes—we coordinate anodizing, plating, passivation, polishing, grinding, and heat treatment with trusted vendors.

  • What defines CNC machining at DSI?
    CNC machining is fully automated, using CAD-guided software to control intricate tool movement for high-precision results.

  • Do you machine plastic or composite materials?
    Yes—we frequently machine plastics like PVC, Peek, Teflon, Delrin. We also handle most carbon-fiber composites, though special tooling and testing may be needed.

  • When should I consider Swiss CNC turning?
    It’s most cost-effective when batch quantities exceed ~500 units—thanks to its efficiency in high-volume, tight-tolerance runs.

  • Can you support quick-turn prototypes?
    Absolutely—our RRC (Rapid Response Cell) and rapid prototyping services are purpose-built for that.

  • Is powder coating in-house?
    Yes—DSI has Parker Ionics powder systems, Rapid Engineering ovens (6 × 9 × 10 feet), PEM two-stage washing, and manual cleaning systems for parts up to 12 feet long.


Let’s Partner to Make Your Big Ideas Reality

At DSI, we believe the best solutions are born through collaboration. Whether you’re drafting initial concepts, experimenting with prototypes, or scaling up a production line, our integrated capabilities ensure your product journey is efficient, reliable, and impactful.

Reach out today—let’s explore how our expertise in sheet metal fabrication, CNC machining, finishing, and collaborative design can elevate your next project.